Validation master plan
Validation Master Plan, QC Laboratory
| Document number | QA-VMP-001 |
|---|---|
| Version | v1.0 |
| Effective date | 2026-11-16 |
| Site | QC laboratory, release and stability testing of oral solid dose products |
| Organisation | Drug or biologics QC lab (21 CFR 211) |
1.Purpose
Set out how the QC laboratory brings its computerised systems into a validated state and keeps them there: which systems are in scope, who does what, how the work is sized by risk, which documents each system needs, and how changes and periodic reviews are handled.
2.Scope
In scope
- 2.1Computerised systems that create, change or hold records required by 21 CFR 211 for QC testing
- 2.2Systems whose electronic records or electronic signatures are relied on in place of paper
- 2.3The infrastructure those systems depend on for storage and backup
Out of scope, and where it is covered
- Qualification of the analytical instruments themselves (covered by the equipment qualification SOP)
- Office software used only to draft documents that are printed and signed in ink
- Manufacturing and warehouse systems (covered by the site's production VMP)
3.Regulatory basis
- 21 CFR 211.68(b)
- Computer controls: changes instituted only by authorized personnel, input and output checked for accuracy, and a backup file of data.
- 21 CFR 11.10(a)
- Validation of systems to ensure accuracy, reliability, consistent intended performance, and the ability to discern invalid or altered records.
- 21 CFR 11.10(i)
- People who develop, maintain or use the systems have the education, training and experience for their tasks.
- 21 CFR 11.10(k)(2)
- Revision and change control, with an audit trail, for systems documentation.
Guidance followed: FDA, Part 11, Electronic Records; Electronic Signatures: Scope and Application (2003); ISPE GAMP 5, Second Edition (2022), industry guidance used for the software-type names.
4.Systems inventory
| System | Intended use and GxP records | Part 11 | GxP impact | Risk call | Software type | Owner, validated by |
|---|---|---|---|---|---|---|
| SYS-01Chromatography data system (6 HPLC) | Acquire, process and report assay and impurity results for batch release and stabilityRaw data, processing methods, results, audit trail, signed result approvals | Yes | Direct | High | Configured component | QC Laboratory Manager2027-02-26 |
| SYS-02LIMS (vendor-hosted) | Sample login, specification checks, second-person result review and certificate of analysis approvalSample records, results against specification, CoA approvals | Yes | Direct | High | Configured component | QA Manager2027-04-30 |
| SYS-03Temperature monitoring (stability chambers, sample fridges) | Log temperature and humidity every 5 minutes and alarm on an excursionChamber logs, alarm acknowledgements with reason | Yes | Direct | Medium | Standard system component | Equipment and Facilities Lead2027-01-29 |
| SYS-04File server and nightly backup | Hold exported reports and back up the CDS and monitoring databasesBackup copies of GxP data; no records created here | No | Indirect | Low | Infrastructure software | IT Lead2026-12-18 |
Software type uses the GAMP 5 category names. GxP impact: Direct = creates or changes a GxP record or decision; Indirect = supports a direct system; None = out of scope, rationale recorded here.
5.Roles and responsibilities
- 5.1Head of Quality: approves this plan, every validation report and any deviation that changes a risk call
- 5.2System owner: writes the URS, keeps the system in its validated state, runs its periodic review
- 5.3Validation lead: writes the risk assessments, protocols and traceability matrix; reviews executed tests
- 5.4Analysts (trained testers): execute protocols and record actual results and deviations
- 5.5IT Lead: qualifies the server and backup, runs restore checks, administers user accounts
- 5.6Supplier: supplies its own test evidence and release notes under the quality agreement
6.Validation approach
Validation is risk-based. Each system gets a documented risk assessment of its potential to affect product quality and safety, and record integrity, the basis FDA's 2003 Part 11 guidance names. The risk call in the inventory sets the depth of requirements, testing and documentation in the deliverables table.
Supplier documentation and testing are used where the supplier assessment supports it, so the lab tests its own configuration and intended use rather than repeating the supplier's work.
FDA wrote its computer software assurance guidance for device makers; this plan borrows its idea of matching test rigor to risk, without claiming that guidance applies to the lab.
7.Deliverables per system
Each system in scope gets these documents, sized by its risk call. Each is signed before the next starts.
| System | URS | Risk assessment | Test protocol | Traceability | Report |
|---|---|---|---|---|---|
| SYS-01High | Full URS | Per function | IQ, OQ, PQ scripted | Full matrix | Summary report |
| SYS-02High | Full URS | Per function | IQ, OQ, PQ scripted | Full matrix | Summary report |
| SYS-03Medium | Full URS | Per function | IQ, OQ on high functions | Full matrix | Summary report |
| SYS-04Low | Short URS | System level | IQ + supplier evidence | Summary trace | Short report |
Sizing by risk call is this plan's practice, not a regulatory table. Deviations found in any protocol are recorded, assessed and closed in the report before the system is released for use.
8.Change control and periodic review
Every change to a validated system, including configuration, vendor releases, patches and infrastructure moves, is raised under the change control SOP (QA-SOP-006). The change record names the requirements the change touches; only those are retested, and the trace and report are updated.
Validation documents for each system are version-controlled with an audit trail of revisions (21 CFR 11.10(k)(2)).
Each system is reviewed under the periodic review SOP (QA-SOP-021) at the interval its risk call sets below: open deviations and incidents, changes since the last review, user access against the staff list, backup and restore results, and whether the validated state still holds. The intervals are this plan's choice; Part 11 sets none.
| System | Review interval | First review by |
|---|---|---|
| SYS-01 | 12 months (High) | 2028-02-26 |
| SYS-02 | 12 months (High) | 2028-04-30 |
| SYS-03 | 24 months (Medium) | 2029-01-29 |
| SYS-04 | 36 months (Low) | 2029-12-18 |
Intervals by risk call: High 12 months, Medium 24 months, Low 36 months. First review counts from the date the system is validated.
9.Approval
Each signature shows the printed name, the date and time, and the meaning of the signature (21 CFR 11.50).
Signature 01
- Role
- Validation Lead
- Printed name
- blank
- Meaning
- Authorship
- Date and time
- YYYY-MM-DD hh:mm UTC
Signature 02
- Role
- QC Laboratory Manager
- Printed name
- blank
- Meaning
- Review
- Date and time
- YYYY-MM-DD hh:mm UTC
Signature 03
- Role
- Head of Quality
- Printed name
- blank
- Meaning
- Approval
- Date and time
- YYYY-MM-DD hh:mm UTC
QA-VMP-001 v1.0. A printed copy is for reference; check the version in force before use.